Metal Coat

The arc spraying process involves melting of two like or unlike wires (the coating material) in an arc and accelerating them towards the prepared work surface by means of an atomising gas such as compressed air. Arc spraying is a high-performance wire spraying process, but the coating material must be electrically conductive. Twin wires are fed via electric driven motor or air motor.
Electric arc spray coatings are normally denser and stronger than their equivalent combustion spray coatings. Low running costs, high spray rates and efficiency make it a good tool for spraying large areas and high production rates. 

Arc Spray Gun DC Drive

• “Pull” wire design
• Electric motor driven
• PLC Controlled
• Built in E Stop interface
• Designed for automated operations and hand held operation.
• Light weight therefore easy to hand operate.
• The Gun operates with a 24V DC semi servo motor to ensure safe working.
• The encoder feedback received from the semi servo motor displays precise wire feed speed.

Power Source With Control Console

The control consul works for two operating modes called as Pneumatic and electric driven for supplying metallizing wire to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system.

When there is a need to operate the spray gun in Lathe Tool post or robot Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight.

The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.

Features

• The system is available in 250, 400 , 600 Amp. Capacities.
• The system can switch over between electric driven and pneumatic motor driven spray gun.
• The control panel inbuilt with power source is tilt able, thus causing easy repairing and maintenance when needed.
• The system is a diode based with no complex electronic circuit involved.
• In 600 Amp the Control Console is detachable and movable from Power Source.

Optional Accessories

Portable Wire Feed & Gun Stand

• Portable Gun Stand for mounting of gun.
• Portable Spool Stand for mounting of wire spool.
• Can be moved near to job, away from power source.
• Swivel type stand takes the direction of wire feed towards operator's side.

Hoses & Cables

• The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.
• Cable & hose set has a standard length of 5 mtrs.(other lengths as optional)
• The insulated wire guide tubes have a standard length of 2.5 meters and are made from a special low resistance material.

Gun Extension

• ID arc spray extension has been a major leap in improving process technology.
• Enables spraying in bore or difficult-to-reach-at place.
• Deflector Nozzle: 90deg.
• Straight Nozzle: 0 deg.
• Available in length of: 315 mm(1 ft)/ 630 mm(2 ft) / 945mm(3ft)
• Allows coating in internal diameter of 70mm & above.
• Highly engineered nozzles, tips and positioners have been designed for applications that demand maximum durability.

Arc Spray System Layout

• Arc Spray Gun with Air-Cooled Arc Head provide great quality coatings.
• Power Source: It is a DC current rectifier working on a 3-Phase, 380/415/440V, 50/60Hz power supply providing a voltage between 18 to 50 Volts
• Control Console: Mounted above the power source, carries the regulators and pressure gauges for the air supply to the gun. One remote control with the help of cable is attached with the control unit which helps the operator turn the unit ON/OFF as required.
• Twin Wire Spool Stand: The two wires for the two electrodes for the arc are supplied from two insulated wire spools mounted on the stud.
• Gun Stand: It is for mounting and positioning of gun in the required direction.
• Spool Stand: It is for mounting of Spool.
• Interconnecting Hoses and Cables: Standard length of 5 meters (extra length optional)

Arc Spray Gun Air Drive

• Arc is an extremely light and easy to use gun. Minimal maintenance is required because of simple adjustments.
• “Pull” wire feed design
• Air motor driven
• Designed for handheld operations
• Closed Nozzle System ensures a fine spray with extremely high bond strength.
• The Wire Pull Feed System is through Air Motor; 1000 RPM for high melting wires and 2500 RPM for low melting wires.
• The defined particle size and small spray diameter increase both the quality and efficiency of the metal deposition.

Power Source With Control Console

The control consul works for two operating modes called as Pneumatic and electric driven for supplying metallizing wire to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system.

When there is a need to operate the spray gun in Lathe Tool post or robot Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight.

The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.

Features

• The system is available in 250, 400 , 600 Amp. Capacities.
• The system can switch over between electric driven and pneumatic motor driven spray gun.
• The control panel inbuilt with power source is tilt able, thus causing easy repairing and maintenance when needed.
• The system is a diode based with no complex electronic circuit involved.
• In 600 Amp the Control Console is detachable and movable from Power Source.

Optional Accessories

Portable Wire Feed & Gun Stand

• Portable Gun Stand for mounting of gun.
• Portable Spool Stand for mounting of wire spool.
• Swivel type stand takes the direction of wire feed towards operator's side.

Hoses & Cables

• The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.

Gun Extension

• Enables spraying in bore or difficult-to-reach-at place.
• Deflector Nozzle: 90deg.
• Straight Nozzle: 0 deg.
• Available in length of: 315 mm(1 ft)/ 630 mm(2 ft) / 945mm(3ft)